Trading Activity

Our Journey into Manufacturing

Vishal Industries has successfully commissioned a state-of-the-art petroleum refinery located in Vadodara, Gujarat, which began its production operations in 2018. The facility is equipped with modern infrastructure and cutting-edge technology to ensure efficient and high-quality output, meeting both national and international standards.

Purpose of Production
The decision to enter into manufacturing was a strategic move driven by growing market demand and evolving customer expectations. While our trading operations had established a strong market presence, it became increasingly clear that to meet the volume, quality, and customization needs of our clients, we needed to have direct control over production.

By integrating manufacturing alongside trading, Vishal Industries ensures:
Reliable supply of petroleum products
Improved quality control
Faster response to market trends
Greater flexibility in meeting client specifications
This transition has allowed us to serve our clients more efficiently and reinforce our position as a trusted leader in the petrochemical and petroleum products sector.

All images featured are captured in natural light and showcase our actual production facilities, reflecting the authenticity and scale of our operations.

Manufacturing Overview

At Vishal Industries, our production process is designed with precision, efficiency, and safety at its core to ensure high-quality output in every batch.

*Raw Material Handling
We receive solvent oil in 20KL capacity road tankers. Upon arrival, the material is unloaded into above-ground storage tanks. After unloading, the tankers are promptly dispatched.

*Distillation Process
From the storage tanks, the solvent oil is pumped into distillation stills of 24KL or 12KL capacity, depending on batch size. Once the desired quantity is filled, the system is sealed and the thermic fluid heating system is activated.

The thermic fluid circulates through heating coils inside the distillation still, gradually increasing the temperature of the feedstock. This indirect heating ensures even temperature distribution and optimal energy usage.

*Vaporization & Fractional Distillation
As the temperature rises, the feedstock reaches its vaporization point. Vapors rise through a packed distillation column (equipped with pall rings) where partial condensation and repeated heating/cooling cycles break down larger hydrocarbon molecules into smaller fractions.

The lighter fractions move through the column and pass into a cooling condenser. Here, chilled water at 28°C is circulated to condense vapors back into liquid, which is then collected in a dedicated receiver.

This entire fractional distillation process is conducted under a vacuum of 750 mmHg, optimizing separation efficiency and lowering boiling points for better yield.

*Product Collection & Quality Control
Each fractional cut is collected in separate receivers based on its Initial Boiling Point (IBP) and Final Boiling Point (FBP). These fractions are analyzed for color, boiling range, and other physical properties to ensure they meet specific quality standards.

The final products are then pumped into dedicated storage tanks according to their grade and application.

With advanced distillation techniques and rigorous quality control, Vishal Industries ensures that every drop meets industry benchmarks — delivering reliability, consistency, and performance to our clients.

Manufacturing Process: Blending

At Vishal Industries, our blending process involves combining different segregated materials in precise volumetric ratios to achieve the desired physical and chemical properties.

The blending is carried out in 15 KL reactors, where materials are thoroughly mixed within 30 minutes to ensure uniformity. Following the blending process, the product undergoes rigorous laboratory testing to verify that it meets the client’s specific requirements. Once validated, the final blend is transferred to dedicated storage tanks for further handling.

Materials are classified based on their boiling range, with lighter fractions identified and separated accordingly to suit various industrial applications.